Na industrial bakery, innovation is essential to ensure quality, consistency and greater shelf life of products. Among the technologies that have most transformed the production of breads and cakes are encapsulated products, which offer unique benefits in the protection, stabilization and controlled release of active ingredients.
The line encapsulation method Encapsystem PMAN uses a high melting point lipid coating, allowing active ingredients to be released only when exposed to high temperatures, above 60°C, as occurs during baking. This technology protects the ingredients during dough processing and ensures they act at the right time.
What are industrial bakery products?
Before understanding more deeply about encapsulated products, it is necessary to understand about the industrial bakery productsIn short, these are products produced on a larger scale using standardized techniques, automated equipment, and carefully selected ingredients. These include breads, cakes, and other bakery products.
Therefore, the use of encapsulated products in this context it allows to optimize the performance of additives, such as preservatives and acidifiers, ensuring:
- Protection of the active ingredients during the beating of the dough, avoiding premature reactions that could reduce the effectiveness of the yeast;
- Controlled release during baking, maintaining the integrity of the ingredients and the shelf life of the products;
- Synergy between different active ingredients, such as the combined use of encapsulated ingredients and calcium propionate, enhancing antimicrobial action and reducing the need for large amounts of preservatives and yeasts.
Encapsulated Products in Bakery
In general, encapsulated ingredients are especially important in industrial processes for bread, cakes, pizza and other bakery products where mixing, temperature and fermentation conditions can cause performance losses in traditional active ingredients.
In the baking industry, the encapsulated products more strategic are:
- Encapsulated preservatives: ensure that the antimicrobial action only occurs at the right time, preventing mold and extending the shelf life of the bread or cake;
- Encapsulated acidulants: They control acidity, preventing chemical or biological yeast from being consumed prematurely during the beating of the dough, which helps maintain the volume and quality of the final product.
Advantages of encapsulated technology in baking
The application of encapsulated products offers a series of strategic benefits, such as, controlled release of assets. This way, the active ingredients only act at the right time, during baking, avoiding unwanted reactions during the beating or fermentation of the dough.
In addition, it also provides greater protection of biological yeast and chemical yeast, which allows the products to grow correctly, maintaining the desired texture and volume, with greater efficiency and cost reduction.
Consequently, all these advantages impact the greater durability of products, which prolongs the shelf life and ensures that products reach the end consumer with preserved quality.
Why choose PMAN as your encapsulation supplier?
Choose one encapsulated supplier reliable makes all the difference in industrial bakery. PMAN, being the only manufacturer of encapsulated products in Brazil, offers integrated solutions, with advanced technology and specialized technical support, helping your company to:
- Select the ideal encapsulation for each type of product;
- Optimize production and reduce losses;
- Ensure high-quality, long-lasting end products;
- Increase the efficiency of the industrial line while maintaining standardization in production.
Boost your production with PMAN encapsulated products
The encapsulated brought innovation to the bakery, allowing preservatives and acidulants to act precisely, preserving the ingredients and increasing the final quality of baked products.
When choosing the PMAN as an encapsulated supplier, you can count on expertise, cutting-edge technology and customized solutions that guarantee greater efficiency, durability and profitability for your company.
Contact PMAN and discover how encapsulated products can transform your production line!
